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Custom Mailer Boxes

Order custom mailer boxes and printed postal boxes for your business. We supply a wide range of durable cardboard boxes ideal for shipping, all available from 30 units. Personalise your packaging with full-colour CMYK printing for a professional finish.

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Build your packaging

Pick a product, set the size, print and material. Configure it your way.

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Custom Mailer Boxes for E-commerce

Mailer boxes provide a secure and presentable solution for shipping goods directly to customers. This range of custom mailer boxes is designed specifically for the demands of online retail, offering robust protection during transit. We construct them from durable, three-layer corrugated cardboard, ensuring items arrive safely. As they are frequently used as e-commerce boxes, their design focuses on both structural integrity and a positive unboxing sequence. Businesses can order as few as 30 units, making these mailing boxes custom-fit for companies of all sizes, from startups to established brands. The boxes feature self-locking flaps and wings that fold in for a secure closure, removing the need for excessive tape. All our packaging is supplied from Europe, ensuring consistent material quality and construction standards across every order.

Branded Postal Boxes with Your Logo

Creating branded postal boxes is straightforward with our full-colour printing options. We use CMYK digital printing to apply your designs to the exterior, interior, or both surfaces of the box. This allows for complete brand consistency, from the moment the parcel is received. Choose from several base material colours, including plain white, brown kraft, or a box with a white exterior and a brown kraft interior. These options serve as a versatile canvas for any artwork. For businesses looking for printed mailer boxes, this level of customisation helps products stand out. Personalised postal boxes reinforce brand identity and create a memorable customer interaction. We offer custom print mailer boxes that carry your branding with clarity and precision.

Types of Printed Mailer Box

Our range includes several styles of printed mailer box to suit different products and applications. The classic Custom Mailer Box is a versatile choice for a wide variety of goods, from subscription items to retail products. For shipping books, prints, or flat items, the Custom Book Wrap Mailer offers a secure, adjustable fit. We also supply specialised shapes like the Custom Scarf Mailer Box for fashion accessories. For larger consignments, the heavy-duty Custom E-commerce Mailer Box provides extra strength and volume for secure shipping.

Materials for Your Custom Postal Boxes

The material composition of our custom postal boxes ensures they withstand the rigours of shipping. We primarily use three-layer corrugated cardboard in either E-flute or B-flute profiles, offering different levels of rigidity and cushioning. The testliner paper weights range from 380 to 460 gsm, contributing to the box's overall strength. For smaller or lighter items, we also offer options made from solid board. Every box is manufactured with a dimensional tolerance of plus or minus 2-4 mm.

Bespoke Postal Boxes with Special Finishes

For an enhanced presentation, we offer bespoke postal boxes with premium finishes. Add a touch of luxury with hot foil stamping, available in various metallic colours. A protective varnish can also be applied for a matte or glossy effect. These finishes are ideal for premium goods, such as those that might ship in a Custom Lingerie Mailer Box or the even more refined Custom Lingerie Mailer Box with Hot Stamping.

Sizing for Custom Printed Postal Boxes

We supply custom printed postal boxes in sizes that align with standard courier and Royal Mail formats, which helps manage shipping costs effectively. Choosing a box that fits your product snugly not only reduces the need for void fill but can also lower postage fees. Whether shipping small items or larger products, there is a suitable size available. For items that do not require a mailer format, browse our wider selection of product boxes.

FAQ

  • How do I personalise a mailer box with print?

    You add your design in the editor, and we apply digital CMYK print to the outside and inside of the box. You can print the whole surface.

  • What finishes can I add?

    Selected styles can be finished with gold or silver hot stamping and lamination (matte, gloss or soft-touch), which lifts how the brand is perceived at opening.

  • Which base can I choose for the print?

    You can choose a kraft base, white, or white outside with a brown inside.

  • Can I design a mailer box to fit my product?

    Yes. You set the dimensions to match your product in the configurator, so the box fits perfectly, without wasted empty space. The product does not move around, and you can spread the print across the whole surface.