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Mailer Boxes

Packhelp supplies a wide range of postal boxes designed for shipping products securely. Our collection of mailing boxes includes various sizes and styles, all of which you can personalise with a logo or full-colour design. Find the right packaging from our complete selection of cardboard boxes.

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Mailer Boxes

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Roll End Tuck Front
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Cardboard Postal Boxes for Every Need

Our range of cardboard postal boxes provides a versatile and secure solution for shipping a variety of goods. We supply these boxes in several durable materials, including three-layer corrugated cardboard in both E-flute and B-flute configurations, as well as solid board for more compact items. The base material comes in three standard options: classic brown kraft, clean white, or a combination of a white exterior with a brown kraft interior. This selection offers a solid foundation for any branding. These boxes are an excellent choice for businesses that require reliable packaging for their products, from small subscription items to larger goods. Many online brands use our packaging solutions, and you can browse our full range of e-commerce boxes to find options tailored to direct-to-consumer shipping requirements.

Customise Your Mailer Box

Personalising your mailer box is a straightforward process that helps your brand stand out. We offer full CMYK digital printing on both the outside and inside surfaces of the box, giving you complete creative control over the final appearance. This allows for the application of detailed logos, brand colours, and complex graphic designs. For a more premium finish, you can add hot foil stamping or a protective varnish to certain models. The Custom Mailer Box is a popular choice, offering a large canvas for branding and a secure, self-locking design. All customisation options are available with a minimum order quantity starting from just 30 units, making branded packaging accessible for businesses of all sizes.

A Range of Postage Boxes

The collection includes a wide variety of postage boxes to suit specific products and use cases. For shipping books, documents, and other flat items, the Custom Book Wrap Mailer offers an adjustable and secure format. Apparel brands can select from specialised packaging like the Custom Scarf Mailer Box or the Custom Lingerie Mailer Box with Hot Stamping, which provide an elegant presentation for delicate items. Each design considers both product protection and brand presentation, with structures that are easy to assemble and pack. We supply all our boxes from within Europe, ensuring consistent quality and supply chain reliability.

Mailer Boxes Wholesale and Bulk Orders

For businesses requiring packaging at scale, Packhelp operates as a supplier of mailer boxes wholesale. We provide competitive pricing on bulk orders, enabling companies to manage their packaging inventory cost-effectively. Ordering wholesale postal boxes ensures a consistent supply for your operations and allows for greater customisation possibilities on larger runs. Our platform simplifies the process of ordering large quantities, with clear pricing tiers and dedicated support for trade accounts. Whether you need a few hundred boxes for a product launch or thousands for ongoing fulfilment, we can accommodate your requirements.

Postal Box Packaging Specifications

Every piece of postal box packaging we supply adheres to strict technical standards. We use testliner materials with weights ranging from 380 to 460 gsm, providing robust protection during transit. A standard dimensional tolerance of plus or minus 2-4 mm applies to all our boxes, ensuring consistency across your order. These specifications confirm that the packaging will perform reliably.

Choosing Your Postal Boxes

Selecting the right postal boxes for your business involves considering product size, weight, and shipping method. Many of our boxes are sized to fit standard courier and Royal Mail formats, which can help manage postage costs. With the ability to order from just 30 units, you can test different sizes and designs without a large initial commitment. For a comprehensive overview of customisable options, browse our full selection of custom mailer & postal boxes. For a versatile option that suits many online stores, consider the Custom E-commerce Mailer Box, designed specifically for secure and efficient shipping.

FAQ

How eco-friendly are these plain and custom mailing boxes?

Our selection of die-cut mailing boxes is extensive, making it difficult to sum up their environmental impact in just a few words. However, we can guarantee that all of our plain and custom mailer boxes are made from corrugated cardboard containing at least 60% recycled content and are FSC® certified, meaning that the paper pulp is sourced from responsibly managed forests and mills. If the cardboard is not finished with plastic lamination, it can be recycled, biodegraded, and industrially composted. To learn more about the eco properties of each packaging product, simply visit the product page. → In the meantime, you can learn more about the eco properties of our packaging here.

How many mailing boxes do I need to order to get a custom print?

With Packhelp, you can customise your printed mailing boxes with professional prints starting at just 30 pieces per order, making it easy to test the waters. For more customised options, like the Double-Sided Mailer Box, the minimum order quantity is 1500 pieces.

Does the price include the cost of my design (logo and graphics)?

The cost of printing your designs on die-cut mailer box is included in the pricing, but keep in mind that custom printing options and finishes like hot-stamping or embossing/debossing are not included. These customizations typically require a minimum order of 1500 boxes.

How do delivery times vary for standard versus customised mailer boxes?

Unlike our custom mailer boxes that you have to design and we need to prepare, unprinted die-cut mailer boxes are available in our warehouse for immediate dispatch. Delivery can be as swift as the next day across most UK areas. Should you require custom printing, the process is efficient. With Packhelp's express services, orders can be dispatched in just three days. Ensure your packaging aligns with your brand's quality and message.

What are the typical price ranges for bulk orders of mailer boxes?

The cost of our mailer boxes is determined by factors such as size, customisation, quantity, and more. For reference, an order of 1500 standard-sized, unprinted mailer boxes (FEFCO427) is priced around £2300, equating to £1.53 each.

How can small businesses ensure their mailer boxes are compliant with postal regulations?

Packhelp offers a range of mailing boxes designed specifically to meet the dimensions set by Royal Mail and prevalent courier companies. By opting for these pre-sized boxes, businesses can confidently dispatch their goods, knowing they comply with industry standards. Primary postal and courier services will accept them without issue.