Custom Apparel Mailer Box

Custom Apparel Mailer Box designed for stylish apparel packaging, fully customisable in size with print options for outside, inside, or both for a truly branded unboxing experience.

Discounts are going up: now 15% off personalised packaging

An even better time to order early. Don’t wait and get ready for the busiest months ahead. Minimum cart value: £300 gross

Code:CUSTOMFALL15

Discounts are going up: now 15% off personalised packaging

An even better time to order early. Don’t wait and get ready for the busiest months ahead. Minimum cart value: £300 gross

Code:CUSTOMFALL15

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Bulk orders

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gross / 30 pieces

Design on a dieline (AI, PDF)

Sample packs

gross / 30 pieces

Data for current product configuration	Custom Apparel Mailer BoxF23 (9.2 x 9.2 x 5 cm)
Material	Corrugated cardboard
Material colour	Kraft
Print colour mode	One Colour
Print coverage	Outside
Foil	None
Adhesive strip	None
Raw material	Corrugated cardboard flute E
Weight	0.02 kg
Eco properties	Biodegradable material Made in Europe Plastic-free Recyclable Recycled content Responsible sourcing
Certifications	Made for recycling FSC
Grammage	438 gsm
Parcel Size	InPost Size A Royal Mail Size Small DPD Size S Pocztex Size S Vinted GO Up to 0.5 kg DHL BOX 24/7 Size XS Evri Package
Box Size	Small
Dimensional tolerance	±2-4mm
Variant SKU	box--mailer-box--23--cardboard-natural--print-monochrome--foil-none

Corrugated cardboardCorrugated cardboard is a durable and lightweight packaging material composed of layers of paper connected by a corrugated insert. It provides excellent cushioning and product protection during transport. It is resistant to crushing and mechanical damage.
Corrugated cardboard coatedCoated corrugated cardboard is a durable packaging material composed of layers of paper connected by a corrugated insert, the surface of which is additionally protected by a protective layer. It provides improved resistance to moisture, dirt, and mechanical damage during transport. It maintains stiffness and stability, effectively protecting the contents of the shipment.
Corrugated bleached cardboardBleached corrugated cardboard is a durable packaging material with a bright, elegant surface. Its structure provides high crush resistance and effective cushioning. The outer layer accepts prints very well, guaranteeing high quality and color intensity.

KraftKraft Paper is a brown-colored material which gives a organic, rustic appearance. This type of material is commonly used for packaging products that benefit from a natural or "green" presentation.
WhiteThis product is available in white.
Kraft insideRecommended for bold, eye-catching prints on the outside, combined with a natural kraft finish on the inside for a more organic look and feel.
White insideThe best choice for vivid printing on all sides of the packaging. Features double-sided coated cardboard, creating a smooth, premium surface for vibrant, high-quality prints inside and out.
White - BrownThis product comes in white and brown.

One ColourPrinting with a single CMYK color keeps costs low and is perfect for minimalist designs or when multi-color detail isn’t needed.
Multicolour – premiumOur top-tier multicolour printing on coated cardboard for maximum vibrancy and detail. The ultra-smooth coating keeps ink on the surface, producing sharp, high-definition results - even for photographic imagery and complex graphics. Ideal when you want your packaging to stand out with premium, eye-catching colours.
Multicolour – saturatedAffordable multicolour printing on bleached cardboard. The bright white, uncoated surface provides good colour accuracy with a softer, more natural finish. As the inside of the box is printed on the brown side of the cardboard, colours on the inside may appear less saturated. Perfect for designs where true-to-design colours matter but an ultra-glossy finish is not required.
White ColourEach print is made with white ink using UV printing technology. It’s ideal for creating strong contrasts on kraft cardboard and achieving a premium look. This option is more costly than standard CMYK printing due to the use of a different, more advanced technology.
Multicolour – mutedThe most affordable option for multi-colour printing. It gives your design soft, slightly faded tones, perfect for natural and rustic styles. This option doesn’t support background printing. For full background coverage, choose Multicolour – saturated or Multicolour – premium.

OutsideIn the case of this product, the print is made on its outside.
Outside + InsideFor this product, the print is made on the outside and inside.
InsideIn the case of this product, the printing is done on the inside.

NoneThis product is not laminated with foil.
Glossy foilGlossy foil is a material that gives packaging an intense shine and an aesthetically pleasing finish. It provides increased resistance to moisture, dirt, and scratches. It highlights print colors, making graphics more vibrant and expressive.
Matte foilMatte foil is a finishing material that gives packaging a subtle, elegant, gloss-free appearance. It protects the surface from dirt, scratches, and moisture. It provides an aesthetic, professional finish, highlighting the subdued colors of the print.

NoneNo adhesive strip requires external tape or other sealing methods for closure, which can be less convenient and secure, and may not provide the same clean presentation or ease of use.
SingleOne adhesive strip is designed for single-use shipping, providing a secure closure for transit but requiring additional sealing if reopened
DoubleTwo adhesive strips offer the added convenience of easy returns; the second strip can be used to reseal securely for returned items, enhancing the user experience and functionality for e-commerce purposes.

Create the perfect fit for your clothing

The custom apparel mailer box is specifically engineered to protect and present clothing items like t-shirts, hoodies, and other garments. You can specify the exact dimensions needed, ensuring a snug fit that prevents items from shifting during transit. This precision helps maintain the pristine condition of your apparel, from your warehouse to your customer's hands. The box is available in three sizes: small, medium, and large, accommodating a wide range of clothing types and quantities.

Choose your ideal material and strength

Select from corrugated cardboard, corrugated cardboard coated, or corrugated bleached cardboard to construct your custom apparel mailer box. These materials are available in various grammages, including 438 gsm, 358 gsm, and 510 gsm, providing robust protection. This range of material options allows you to balance durability with the specific needs of your product and shipping method.

Design the ultimate unboxing experience

Print options include outside, inside, or both, allowing for comprehensive branding. With multicolour – premium, multicolour – saturated, multicolour – muted, one colour, or white colour printing, your brand’s visual identity can be fully expressed. This extensive customisation ensures your apparel mailer box delivers a memorable and impactful unboxing experience.

Select sophisticated finishes

Enhance the tactile and visual appeal of your custom apparel mailer box with a choice of finishes. Opt for glossy foil to add a reflective sheen or matte foil for a subdued, elegant touch. These finishes provide an extra layer of protection and refinement, making your packaging stand out.

Ensure secure and convenient closure

For added security and ease of use, you can integrate either a single or double adhesive strip. This feature provides a reliable seal for transit and a straightforward opening experience for your customers, streamlining both packing and unboxing processes.

Ship with confidence

Your custom apparel mailer box is designed to fit standard courier and parcel-locker sizes, including services like InPost, DPD, Royal Mail, and DHL. This compatibility simplifies shipping logistics and helps avoid additional costs or complications associated with oversized packaging. With a dimensional tolerance of ±2-4mm, these boxes consistently meet specifications for efficient dispatch.